Servo drives
AX8108
AX 8108 Axis Modules in Multi-Axis Servo Systems
Axis modules are fundamental components in multi-axis servo systems, designed to supply motors through their integrated DC link and inverter. These modules are pivotal for the flexible and efficient design of industrial automation systems, offering customizable solutions based on the specific needs of each axis.
Key Features and Capabilities:
Versatile Configuration: Axis modules can be conveniently attached to a power supply module, forming a multi-axis servo system. They are designed to be combined with different ratings, allowing for an optimized design of individual axes.
Wide Supply Voltage Range: Operating within a broad voltage range of 100 to 480 V AC, the axis modules ensure compatibility with any power supply module. This feature greatly simplifies machine configuration for various mains supplies.
Tool-Free Electrical Connection: The integrated AX-Bridge facilitates a tool-free connection, automatically linking the DC link, 24 V DC control voltage, and EtherCAT communication between modules. This innovation enhances installation ease and reliability.
Energy Exchange and Management: The DC link connection allows for the efficient exchange of energy during acceleration and braking, storing regenerative brake energy within the common DC link. In cases where this energy exceeds the DC link's capacitance, the AX881x capacitor module's brake resistor is employed to manage the voltage.
Advanced Safe Drive Technology with TwinSAFE: The AX8108, AX8118, and AX8206 axis modules feature programmable TwinSAFE Logic, enabling direct implementation of safety applications in the servo drive. This technology provides greater flexibility and customization in the design of safe drive systems.
Safety Functions and Customization: The modules offer safety functions like STO and SS1, which can be activated either through hard wiring or FSoE. For modules with the -0200 (Safe Motion) ordering option, a variety of drive signals are available for creating specific safety functions, using pre-certified function blocks for complex safety tasks.
Multi-Feedback Interface: The -0x10 ordering option supports digital encoder systems like EnDat 2.2/22 and BiSS C. With dual-axis modules, each axis is assigned an encoder interface, allowing for primary or secondary feedback. This feature is vital for applications requiring high precision, such as in the case of linear encoders used with AM8000 servomotors.
The multi-axis servo system, with its axis modules, is a cutting-edge solution for businesses seeking adaptable, safe, and high-precision drive technology. The system's flexibility in programming and wide range of safety functions make it ideal for various industrial applications requiring customized and efficient automation solutions.
AX8118
AX8118 Single-Axis Module
The AX8118 Single-Axis Module is a crucial component of the AX8000 multi-axis servo drive system, designed to cater to the demanding requirements of modern industrial automation. This module is engineered for versatility and precision, providing a comprehensive solution for a wide range of automation applications.
Key Features and Advantages:
Integrated DC Link and Inverter: The module contains both the DC link and the inverter necessary for supplying power to the motor, forming an all-in-one solution for axis control.
Modular and Scalable Design: The AX8118 can be easily attached to power supply modules, enabling the formation of a multi-axis servo system. Its design allows for the combination of modules with different ratings to achieve an optimized configuration for each axis.
Wide Supply Voltage Range: Supporting a voltage range from 100 to 480 V AC, this module offers operational flexibility, ensuring compatibility with various power supply modules and mains supplies.
Tool-Free Electrical Connection: The integrated AX-Bridge ensures a hassle-free electrical connection, automatically linking the DC link, 24 V DC control voltage, and EtherCAT communication between modules, enhancing installation ease and reliability.
Efficient Energy Management: During acceleration and braking, regenerative brake energy is primarily stored in the common DC link. Excess energy is managed by the brake resistor of the AX881x capacitor module to maintain optimal DC link voltage.
Advanced Safety Features with TwinSAFE: The module includes programmable TwinSAFE Logic, mirroring the capabilities of an EL6910. This feature allows for the direct implementation of custom safety applications in the servo drive, offering flexibility in designing safe drive technology systems.
Customizable Safety Functions: Safety functions like STO and SS1 are available, which can be activated via hard wiring or FSoE. The -0200 (Safe Motion) option provides various drive signals for creating tailored safety functions, compatible with EL6910 pre-certified function blocks.
Multi-Feedback Interface: The -0x10 option supports digital encoder systems like EnDat 2.2/22 and BiSS C, with two D-sub 15-pin connectors for connecting one or two encoders to a single-axis module. This feature is vital for applications requiring high precision, allowing for both primary and secondary feedback.
The AX8118 Single-Axis Module stands out for its versatility, precision, and safety features, making it an ideal choice for industries seeking a scalable, efficient, and safe solution for their automation needs. Whether used for third-party motors or in conjunction with Beckhoff linear motors, this module offers the flexibility and performance required for advanced industrial applications.
AX8128
AX8128 Single-Axis Module
The AX8128 Single-Axis Module is a versatile and efficient component of the AX8000 multi-axis servo drive system, tailored for modern industrial automation needs. This module integrates essential functions to supply motors, making it a vital part of a comprehensive servo system.
Key Features and Benefits:
Integrated DC Link and Inverter: The AX8128 contains both the DC link and the inverter, providing a complete solution for motor power supply within a single module.
Flexible System Configuration: These modules can be attached to a power supply module to form a multi-axis servo system. Their compatibility with modules of different ratings allows for an optimized design of individual axes, ensuring flexibility in system configuration.
Broad Supply Voltage Range Compatibility: Supporting a voltage range from 100 to 480 V AC, the AX8128 can operate seamlessly with any power supply module. This feature enables easy implementation of machine configurations for diverse mains supplies.
Tool-Free Electrical Connection: Featuring the integrated AX-Bridge, the module ensures a hassle-free connection, linking the DC link, 24 V DC control voltage, and EtherCAT communication between modules automatically.
Efficient Energy Exchange and Management: During acceleration and braking, the module efficiently handles regenerative brake energy, storing it in the common DC link. If the energy exceeds the DC link's capacity, the brake resistor of the AX881x capacitor module is utilized to manage the voltage.
Advanced Safety Technology with TwinSAFE: The AX8128 includes programmable TwinSAFE Logic, similar to an EL6910, allowing for the direct implementation of custom safety applications. This flexibility is crucial for designing safe drive technology systems according to specific requirements.
Customizable Safety Functions: The module offers safety functions such as STO and SS1 (with the -0100 ordering option), which can be activated through hard wiring or FSoE. The -0200 (Safe Motion) option provides various signals for creating application-specific safety functions.
Enhanced Multi-Feedback Interface: The -0x20 ordering option supports digital encoder systems like EnDat 2.2/22, BiSS C, and analog encoder systems TTL (DIFF RS422), and SinCos 1 Vss. This feature allows for precise feedback control, essential for applications requiring high accuracy.
The AX8128 Single-Axis Module is an exemplary choice for businesses seeking a reliable, flexible, and safety-focused component for their industrial automation systems. Its advanced features and compatibility with various encoder systems make it ideal for a wide range of industrial applications.
AX8206
AX8206 Dual-Axis Module
The AX8206 Dual-Axis Module is an integral part of the AX8000 multi-axis servo drive system, designed for advanced industrial automation applications. This module uniquely accommodates two axes, making it a highly efficient choice for systems requiring compact and streamlined solutions.
Key Features and Advantages:
Dual-Axis Functionality: The AX8206 module supports two axes in a single unit, optimizing space and efficiency in control cabinets. This is particularly beneficial for complex systems requiring multiple axes.
Integrated DC Link and Inverter: Each module includes a DC link and an inverter for motor supply, providing a comprehensive solution for axis control.
Versatile and Scalable System Design: Axis modules can be combined with varying ratings to create an optimized design for each axis, allowing for a flexible and scalable approach in building multi-axis servo systems.
Wide Voltage Range Compatibility: With support for a voltage range of 100 to 480 V AC, the AX8206 can operate seamlessly with any power supply module, offering versatility for different machine configurations and mains supplies.
Tool-Free Electrical Connection: Featuring the integrated AX-Bridge, the module ensures easy and reliable connections, linking DC link, 24 V DC control voltage, and EtherCAT communication automatically.
Efficient Energy Management: The module is designed to store regenerative brake energy in the common DC link during acceleration and braking. If the energy exceeds the DC link capacity, the brake resistor of the AX881x capacitor module is employed for voltage regulation.
Advanced Safety Technology with TwinSAFE: Including programmable TwinSAFE Logic akin to an EL6910, the AX8206 allows for the direct implementation of safety applications, offering significant flexibility in designing safe drive systems.
Customizable Safety Functions: Options like STO and SS1 (ordering option -0100) are available for safety, initiated via hard wiring or FSoE. The -0200 (Safe Motion) option provides various signals for specific safety functions.
Multi-Feedback Interface: Supporting digital encoder systems like EnDat 2.2/22 and BiSS C (ordering option -0x10), the module facilitates precise feedback control. With dual-axis functionality, each axis gets a dedicated encoder interface.
Flexible Feedback System: The encoder systems can serve as primary or secondary feedback interfaces, enhancing precision and compatibility with third-party motors or Beckhoff linear motors.
The AX8206 Dual-Axis Module is a strategic choice for industries seeking to maximize functionality and efficiency in their automation systems. Its dual-axis design, combined with its extensive features, makes it ideal for applications that demand high precision, safety, and versatility.
AX8525
AX8525 Combined Power Supply and Axis Module
The AX8525 Combined Power Supply and Axis Module is a groundbreaking product in industrial automation, ingeniously integrating the functionalities of an AX86xx power supply module and an AX81xx axis module into a single, compact unit. This integration offers enhanced efficiency and space-saving benefits, making it a highly sought-after solution for modern industrial setups.
Distinctive Features and Benefits:
Integrated Power Supply and Axis Module: The AX8525 combines two critical functions – power supply and axis control – into one device. This integration not only saves space but also simplifies system architecture.
Enhanced Power Capacity: With the combination of these modules, the AX-Bridge is relieved from the axis current of the first axis. This arrangement makes up to 50 A DC available for additional axis modules, enhancing the overall power capacity of the system.
High Power Supply Capability: The module provides a substantial 80 A DC to the DC link. This high power supply capacity is suitable for demanding industrial applications.
Internal Brake Resistor and Chopper: The AX8525 is equipped with an internal brake resistor and a chopper for connecting an external brake resistor. This feature is crucial for managing regenerative energy efficiently, especially in applications involving high-dynamic movements.
Integrated Axis Module with Safety Functions: The built-in axis module, offering rated currents of either 25 A or 40 A, includes TwinSAFE safety functions, ensuring adherence to stringent safety standards in industrial environments.
Option for Multi-Feedback Interface: Customers have the option to order the module with a multi-feedback interface, providing flexibility and adaptability for various feedback systems.
The AX8525 Combined Power Supply and Axis Module is an ideal choice for businesses aiming to streamline their automation systems without compromising on power and safety. Its dual functionality, combined with high power output and safety features, makes it a valuable addition to any industrial automation system seeking compactness, efficiency, and reliability.
AX8525 Combined Power Supply and Axis Module
The AX8525 Combined Power Supply and Axis Module is a groundbreaking product in industrial automation, ingeniously integrating the functionalities of an AX86xx power supply module and an AX81xx axis module into a single, compact unit. This integration offers enhanced efficiency and space-saving benefits, making it a highly sought-after solution for modern industrial setups.
Distinctive Features and Benefits:
Integrated Power Supply and Axis Module: The AX8525 combines two critical functions – power supply and axis control – into one device. This integration not only saves space but also simplifies system architecture.
Enhanced Power Capacity: With the combination of these modules, the AX-Bridge is relieved from the axis current of the first axis. This arrangement makes up to 50 A DC available for additional axis modules, enhancing the overall power capacity of the system.
High Power Supply Capability: The module provides a substantial 80 A DC to the DC link. This high power supply capacity is suitable for demanding industrial applications.
Internal Brake Resistor and Chopper: The AX8525 is equipped with an internal brake resistor and a chopper for connecting an external brake resistor. This feature is crucial for managing regenerative energy efficiently, especially in applications involving high-dynamic movements.
Integrated Axis Module with Safety Functions: The built-in axis module, offering rated currents of either 25 A or 40 A, includes TwinSAFE safety functions, ensuring adherence to stringent safety standards in industrial environments.
Option for Multi-Feedback Interface: Customers have the option to order the module with a multi-feedback interface, providing flexibility and adaptability for various feedback systems.
The AX8525 Combined Power Supply and Axis Module is an ideal choice for businesses aiming to streamline their automation systems without compromising on power and safety. Its dual functionality, combined with high power output and safety features, makes it a valuable addition to any industrial automation system seeking compactness, efficiency, and reliability.
AX8540
AX8540 Combined Power Supply and Axis Module
The AX8540 Combined Power Supply and Axis Module represents a significant innovation in industrial automation, effectively merging the capabilities of an AX86xx power supply module with an AX81xx axis module into one comprehensive unit. This fusion of functionalities is particularly advantageous for businesses seeking to optimize their automation system's efficiency and space utilization.
Key Features and Benefits:
Dual Functionality in a Single Unit: The AX8540 combines power supply and axis control functions, traditionally separate, into one device. This integration not only conserves space within the control cabinet but also simplifies the system's overall design and installation process.
Optimized Power Distribution: By integrating these modules, the load on the AX-Bridge caused by the first axis's current is eliminated. This design frees up to 50 A DC for additional axis modules, enhancing the system's power distribution and capacity.
High Power Output to DC Link: The module is capable of providing an impressive 80 A DC to the DC link, catering to the high-power requirements of various industrial applications.
Internal Brake Resistor and Chopper: Equipped with an internal brake resistor and a chopper, the AX8540 efficiently manages regenerative energy, a crucial aspect in applications with frequent and intense motor braking.
Integrated Axis Module with Advanced Safety Functions: The built-in axis module, available with rated currents of 25 A or 40 A, incorporates TwinSAFE safety functions. This ensures high standards of safety and reliability, which are paramount in industrial settings.
Customizable with Multi-Feedback Interface: To accommodate diverse application needs, the module can be optionally ordered with a multi-feedback interface, offering flexibility and compatibility with various feedback systems.
The AX8540 Combined Power Supply and Axis Module is a perfect solution for industries looking to enhance their automation systems with a compact, powerful, and safe module. It's particularly suited for applications requiring high power output, advanced safety measures, and efficient space utilization in control cabinets.
AX8600
AX8600 DC Power Supply Module
The AX8600 DC Power Supply Module is an essential component in the realm of industrial automation, particularly designed for expanding the DC link voltage of an AX8000 system. This module is especially useful when spatial constraints in control cabinets limit the installation of additional AX8000 modules.
Key Features and Advantages:
DC Link Expansion Capability: The AX8600 is primarily used for extending the DC link voltage of an existing AX8000 system. It offers a practical solution for starting a new series of modules when the control cabinet's width is insufficient for mounting all required AX8000 modules.
Interconnectivity: The module easily connects to the last module of an upstream AX8000 system using the DC link connection cable ZK4875-900x-xxxx. This feature allows for seamless integration and expansion of the system, up to the maximum permitted total DC link capacity.
Built-in Brake Chopper: The AX8600 comes with an integrated brake chopper, enabling the connection of an external braking resistor. This is particularly useful in scenarios involving regenerative energy, such as during strong braking of motors.
Energy Storage Option: For enhanced energy management, this module is compatible with the AX8810 capacitor module, allowing for the temporary storage of energy.
Additional Requirements: Each AX8600 module requires its own 24 V DC power supply and an EtherCAT connection for optimal operation.
The AX8600 DC Power Supply Module stands out for its ability to efficiently expand the DC link voltage in limited space scenarios, its seamless integration with existing systems, energy management capabilities, and the need for minimal additional components. It is an ideal choice for businesses looking to optimize their industrial automation infrastructure, especially in environments where space is at a premium.
AX8620
AX8620 DC Power Supply Module
Introducing the AX8000 Series Power Supply Modules - an efficient and robust solution for modern industrial automation needs. These modules are expertly designed to generate DC link voltage from 3-phase low-voltage mains supplies (200…480 V AC, 50/60 Hz), catering to a wide range of axis modules and optional modules in your system.
Key Features:
Integrated Mains Filter: Each unit comes equipped with a built-in mains filter. This inclusion ensures that the drive complies with EN 61800-3 standards for Category C3 use, guaranteeing reliability and safety in industrial environments.
Energy Regeneration Capabilities: The modules excel in energy efficiency. When motors undergo strong braking, resulting regenerative energy is either converted into heat via the internal brake resistor or handled through a combination of the built-in brake chopper and an external brake resistor. This feature not only saves energy but also reduces operational costs.
Capacitor Module Compatibility: For enhanced energy management, these modules can be paired with the AX8810 capacitor module. This allows for buffering of the regenerated energy, offering a more sustainable and efficient way to handle power surges.
Broad Voltage Compatibility: Designed for versatility, the modules are compatible with 3-phase low-voltage mains supplies, making them suitable for a wide range of industrial applications globally.
Additional Power Supply Requirement: To ensure optimal performance, each module requires a separate 24 V DC power supply.
Ideal for businesses looking to upgrade their industrial automation systems, the AX8000 power supply modules offer a blend of efficiency, safety, and energy-saving capabilities. Their compatibility with various mains supplies and the addition of energy regeneration options make them a valuable addition to any industrial setting.
AX8640
AX8640 Power Supply Module
The AX8640 Power Supply Module is a key component in industrial automation, designed to efficiently manage and supply power to axis modules and various option modules. This module is a part of the AX8000 series, known for its reliability and performance in demanding industrial environments.
Core Features and Benefits:
DC Link Voltage Generation: It efficiently converts mains voltage into DC link voltage, providing a stable power source for the connected modules.
Integrated Mains Filter: The AX8640 includes a mains filter, ensuring compliance with EN 61800-3 standards for Category C3 use. This feature not only enhances safety but also ensures high-quality power output.
Energy Regeneration and Management: The module excels in handling regenerative energy, common in scenarios involving strong braking of motors. This energy can be dissipated as heat using the internal brake resistor or through a combination of a built-in brake chopper and an external brake resistor. Additionally, for a more sustainable approach, the AX8810 capacitor module can be used to buffer this energy.
Wide Range Voltage Compatibility: The AX8000 series, including the AX8640, is compatible with 3-phase low-voltage mains supplies, ranging from 200 to 480 V AC at 50/60 Hz. This broad compatibility makes it suitable for diverse industrial applications worldwide.
Separate 24 V DC Power Supply Requirement: Each module requires an independent 24 V DC power supply to ensure stable and efficient operation.
The AX8640 Power Supply Module stands out for its efficient power conversion, regulatory compliance, innovative energy management, and compatibility with a wide range of mains supplies. It's an ideal solution for businesses seeking to enhance the performance and efficiency of their industrial automation systems.
AX8810
AX8810 Capacitor Module
The AX8810 Capacitor Module is a specialized component designed to enhance the efficiency and performance of industrial automation systems, particularly in the context of the AX8000 multi-axis servo drive system. This module is focused on extending the DC link capacitance and is instrumental in optimizing energy usage in demanding industrial settings.
Key Features and Benefits:
DC Link Capacitance Extension: The primary function of the AX8810 is to increase the DC link capacitance within the system. This extension is crucial for stabilizing the power supply and ensuring efficient operation of the servo system.
Energy Saving Capabilities: The capacitor module plays a significant role in energy conservation. It captures and stores the voltage peaks generated during the braking of motors. This process not only saves energy but also minimizes the need for frequent activation of the brake resistor.
Reduction in Power Losses: By storing the excess energy from braking motors, the AX8810 helps to reduce overall power losses in the system. This feature is particularly beneficial in applications involving frequent start-stop motions or high-dynamic movements.
Lower Total Connected Load: The use of the AX8810 can lead to a reduction in the total connected load of the system. This reduction can translate into cost savings and enhanced system efficiency.
Smaller Fuse Dimensioning: The module's ability to handle energy peaks allows for the downsizing of fuse requirements. This not only reduces the overall cost of the system but also contributes to a more compact and efficient design.
The AX8810 Capacitor Module is an ideal solution for businesses looking to enhance their industrial automation systems with energy-efficient and power-optimizing capabilities. Its ability to store regenerative energy, reduce power losses, and lower connected loads makes it a valuable addition to any system requiring high efficiency and sustainability.
AX8820
AX8820 Universal Regenerative Unit
The AX8820 Universal Regenerative Unit is a state-of-the-art component designed for intelligent energy regeneration, enhancing the efficiency of industrial automation systems. Compatible with the AX8000 multi-axis servo system, AX5000 digital compact servo drives, and third-party devices, this unit is a versatile solution for modern energy management in various industrial settings.
Key Features and Benefits:
Efficient Energy Regeneration: The AX8820 is engineered to feed regenerative energy back into the supply grid. This process is critical in applications where motors frequently brake or decelerate, generating surplus energy.
Sinusoidal Energy Recovery: Unlike traditional block-shaped recovery methods, the AX8820 employs sinusoidal energy recovery, effectively preventing network distortions and ensuring smoother energy integration into the supply grid.
Smart Energy Management: The unit initially stores regenerative energy in the DC link and only feeds it back into the supply network when nearing the overvoltage threshold. This intelligent approach maximizes energy use and prevents potential overvoltage issues.
Parallel Operation Capability: Multiple AX8820 units can be operated in parallel, allowing the regenerative power to be optimally adapted to the specific requirements of the machine or system.
Flexible Communication and Parameterization: While EtherCAT communication is not necessary for energy regeneration, it can be used for parameterization purposes, such as adapting voltage levels to connected devices.
Extended Diagnostics via EtherCAT: The unit offers comprehensive diagnostics capabilities, enabling real-time analysis of regenerative energy. This feature is invaluable for recording machine process chronology and identifying opportunities to increase machine efficiency.
Simplified Commissioning: The TwinCAT 3 Drive Manager 2 serves as the commissioning tool for the AX8820. Its structured design and wide function range make the commissioning process straightforward and user-friendly.
The AX8820 Universal Regenerative Unit stands out for its advanced energy recovery capabilities, compatibility with various systems, and intelligent energy management. It is particularly suitable for businesses seeking to enhance their industrial systems' efficiency, sustainability, and operational cost-effectiveness. With its innovative features and intuitive operation, the AX8820 is a prime choice for modern industrial applications where energy efficiency is a priority.
AX8831
AX8831 AMP8000 Coupling Module for AX8000
The AX8831 AMP8000 Coupling Module is a specialized component designed to seamlessly integrate AMP8000 distributed Servo Drives into PC-based control technology, particularly within EtherCAT-based Servo Drive systems. This module is crucial for businesses utilizing advanced servo drive solutions in their industrial automation systems.
Key Features and Benefits:
Versatile Connectivity: The AX8831 offers the necessary connections for the DC link intermediate circuit, the 24 V DC power supply, and EtherCAT communication. This comprehensive connectivity ensures that the distributed servo drives are fully integrated into the control system.
Single and Dual-Channel Versions: The coupling modules are available in both single-channel and dual-channel versions, providing flexibility based on the specific requirements of the automation system.
Integration with AX8000 Multi-Axis Servo System: Distributed servo drives can be efficiently coupled to the AX8000 multi-axis servo system via an AX883x power supply module. This integration is key for systems that need to combine the power of multi-axis control with the flexibility of distributed drives.
Simplifies Implementation of Drive Solutions: The combination of the 1- or 2-channel coupling modules with the AMP8805 distribution module allows for easy and straightforward implementation of both simple and complex distributed drive solutions.
Enhanced System Design Flexibility: The module enables the integration of distributed servo drive technology, offering enhanced flexibility in system design. This is particularly beneficial in applications where space constraints or distributed architecture are key considerations.
Streamlined Installation and Commissioning: The AX8831 is designed for ease of installation and commissioning, simplifying the setup process and reducing time-to-operation for industrial automation systems.
The AX8831 AMP8000 Coupling Module is an ideal solution for businesses looking to integrate distributed servo drive technology into their EtherCAT-based systems. Its ability to provide necessary connections and facilitate the easy implementation of distributed drive solutions makes it a valuable component in complex industrial automation setups, enhancing flexibility, system efficiency, and overall performance.